Use $35 in wood and supplies to make this perfectly modern DIY outdoor bench that looks like a $1,300 Williams Sonoma find. No nails or screws required!
Skills Required: Beginner. You’ll learn how to make a bench the easiest way possible. I believe the most difficult part of this DIY project is using a table saw, which isn’t really hard (take your time!).
Every porch or outdoor space needs a DIY outdoor bench, at least that’s what Steve and I decided the other day. Actually Steve has had the concept for this beautiful bench in his head for a while.
He had looked around at garden benches and wanted to make something without screws and hardware . . . completely with adhesive. Yet he had some other qualifications as well – the bench had to be modern, inexpensive, load bearing (no falling apart please), and look great. We also wanted it to be an easy woodworking project so anyone could do it.
This DIY outdoor bench project meets all those qualifications and more!
DIY Outdoor Bench
Here’s how this DIY garden bench came about. It was quite a coincidence that we were flipping through a Williams Sonoma Home catalog the other day and found this Larnaca Outdoor Coffee Table that looks somewhat similar:
yet has one BIG difference. The Larnaca coffee table costs $1,295, while Steve’s version is $35. Now, ours is outdoor seating while the Larnaca is technically a coffee table, but the idea is the same. You can always modify the size of this DIY outdoor bench to fit your desired specifications.
So here’s how to build this DIY bench, with a finished size of 16″ high x 40″ long x 13.5″ deep. You’ll find that building a bench is much easier than you think! Here’s how we built this piece of furniture.
Gather These Supplies
- Regular 2 x 4s – pine, not pressure treated (see Cut List below; also you may want to use pressure treated wood if your bench is going to be exposed to the elements, though it is more expensive)
- Exterior grade Liquid Nails or Titebond III (or other construction adhesive made for wood)
- Bar clamps
- Thompson’s WaterSeal and Stain (Nutmeg)
- Paintbrush
- Rag
- Table saw
- T-square – or something to make sure edges are square
- Hand held belt sander with a 80-grit and 120-grit
- Sanding blocks – 80-grit and 120-grit
- Surface protection – cardboard box, tarp, etc
- Optional – drill and four feet if you don’t want the bench to touch the patio or ground directly
Cut List – you might notice that the measurements don’t quite add up – this is because the ends were milled off and sanded to get the resulting finished size bench.
- 33.5″ long (five pieces)
- 40″ long (four pieces)
- 16″ long (ten pieces)
- 12.75″ long (eight pieces)
Step One: Do this before you cut your pieces down to size. Using the table saw, “mill” the 2″ edges of every piece of wood so that you get a very square edge (as opposed to the rounded edges that come on a 2×4). This will give your bench a more modern look.
You can also use a planer to create perfectly parallel faces on your wood. Wood purchased from the hardware store is hardly ever even, hence the need to cut it down as Steve has done.
Step Two: Cut the pieces of wood according to the cut list above. Keep in mind, these measurements produced a finished bench that is 16″ high x 40″ long x 13.5″ deep . . . AND a little extra was left for the milling and sanding process. If you want to customize the size of your bench, you’ll need to adjust these cut lengths.
Step Three: You’re going to use your pieces of wood to essentially create a box joint – and this is kind of like a puzzle (Jenga?). So try to follow me as I describe it! You’ll need to have your box clamps on hand and ready, along with the Liquid Nails.
Place a 40″ piece of wood on the ground, with a 33.5″ piece in the center. On each end, you’ll place a 16″ long piece perpendicular to the other two pieces, as shown in the photo above.
Make sure everything is even and as flush as possible (and use a t-square or other item if necessary to for a right angle), then glue into place and clamp.
Step Four: These additional photos show you what you’ll be doing to assemble your DIY outdoor bench. You’ll be adding Liquid Nails to the wood, setting it up in your pattern as shown, then adding clamps to hold it together.
Remember that you’re doing a modified box joint, so you’ll have one long piece of wood, then one short piece, then long, then short, and so on.
Your best bet is to follow this process:
- organize the pieces of wood without gluing FIRST so that you understand how the bench goes together;
- begin at one end of your bench and start assembling with the Liquid Nails, using the clamps as placeholders as you go along;
- continue add Liquid Nails, wood, and increase the size of your box clamps until the bench is fully assembled
It’s seriously way easier than it sounds – and doesn’t take long to do once you get into your rhythm!
Step Five: Once your bench is full assembled as shown, keep it clamped and let it dry overnight. You’ll see that some of the edges aren’t even, but we’re going to remedy that!
Step Six: Undo the clamps and sand with the belt sander to get everything even. Don’t forget to sand with the grain! Sand until it’s completely smooth and flat. Do this on the legs, too. Then wipe away all of the sanding dust.
If your bench needs quite a bit of even-ing out, start with the 80-grit and finish with the 120-grit.
Step Seven: Use your stain to paint your DIY bench. Applying stain is relatively easy. You can use a brush, paint it on, then wipe it off.
You can read the instructions on your container to make sure you are following the process for that particular stain. Some people even apply stain with a rag and then wipe it off with a second rag to get a look they like.
Note: Steve used two coats of stain and the stain lifted the grain of the wood slightly so that it doesn’t feel 100% smooth as it did right after sanding. To prevent this, you’ll probably want to apply a coat of stain, then sand with 120-grit, then stain again.
Our stain was outdoor stain AND sealer, and our project is currently under a porch covering (though it is exposed to the elements). Depending on how much your DIY bench will see sunlight and rain, you’ll likely want to make the final project a little tougher with some hard core polyurethane.
Step Eight: This step is completely optional. Our bench is sitting near ground and with the amount of bugs we have in the south, we wanted it a little raised up off of the ground.
Steve purchased furniture feet, drilled holes in the legs, then inserted. It’s very easy.
Your DIY outdoor bench is complete!
And it pretty much looks amazing.
We already had a rain here so I also wanted to show you how well the stain works – the water just pools on top and comes right off . . . no soaking into the wood!
So let’s review this DIY outdoor bench: $35 in supplies, easy to cut, easy to assemble, no nails or screws required.
What do you think? If you have any similar projects or if you’ve done something like this and would like to share your tips, we’d love to hear them in the comments! Thank you!
We hope you enjoyed our DIY outdoor bench! Also I keep getting questions about the planters – I did make those as well! Find them here.
DIY Bench
Equipment
- Bar clamps
- 1 Belt sander
- 1 T-Square
Materials
- Regular 2 x 4s – pine see cut list in notes
- Wood glue we used Titebond III
- Thompson's WaterSeal
- Rag(s)
- Sanding block 80-grit and 120-grit
- Cardboard box or other surface protection
Instructions
- Using the table saw, “mill” the 2″ edges of every piece of wood so that you get a very square edge (as opposed to the rounded edges that come on a 2×4). This will give your bench a more modern look.
- Cut the pieces of wood according to the cut list in the notes. Keep in mind, these measurements produced a finished bench that is 16″ high x 40″ long x 13.5″ deep . . . AND a little extra was left for the milling and sanding process. If you want to customize the size of your bench, you’ll need to adjust these cut lengths.
- Use your pieces to create a box joint. Place a 40″ piece of wood on the ground, with a 33.5″ piece in the center. On each end, you’ll place a 16″ long piece perpendicular to the other two pieces, as shown in the photo above. Make sure everything is even and as flush as possible (and use a t-square or other item if necessary to for a right angle), then glue into place and clamp.
- Add Liquid Nails to the wood, setting it up in your pattern as shown in the final image then adding clamps to hold it together. Remember that you’re doing a modified box joint, so you’ll have one long piece of wood, then one short piece, then long, then short, and so on.
- Once your bench is full assembled, keep it clamped and let it dry overnight.
- Undo the clamps and sand with the belt sander to get everything even. Don’t forget to sand with the grain! Sand until it’s completely smooth and flat. Do this on the legs, too. Then wipe away all of the sanding dust.
- Use your stain to paint your DIY bench. Applying stain is relatively easy. You can use a brush, paint it on, then wipe it off. Seal with Thompson’s Water Seal.
- Add furniture feet to keep your bench off of the ground. Drill a hole, insert the foot, and repeat on all four corners of the bench bottom.
Video
Notes
- 33.5″ long (five pieces)
- 40″ long (four pieces)
- 16″ long (ten pieces)
- 12.75″ long (eight pieces)
If you love DIY benches, I’ve got another one you’re going to want to check out:
Crate and Barrel Inspired Modern Wooden Bench
AND if you want to see another inspired knockoff we did – check out our West Elm DIY coffee table. We made it for $45 . . . original price of $999!
Tom
Tuesday 12th of November 2024
$35, hardly. I realize this is an old article but even still. The lumber,glue and water seal might total $35 but once you add the cost of a table saw (which most homeowners don’t have nowadays),belt sander and bar clamps the cost goes way up in the hundreds. The table saw is the key to making this bench BTW, otherwise it will look as if it was a kids project.
Amy
Tuesday 12th of November 2024
Yes, the price is based on old information. I'm not going to add the price of table saws, belt sanders, and bar clamps into every project. That doesn't make sense because it's not the true cost of the project itself, and a person could buy a table saw for $100 or a $500 one. I could say this is a $2,000 project if you buy the most expensive tools out there. And plenty of homeowners have saws. I live in an average American neighborhood and lots of my neighbors have them.
strecth
Monday 17th of April 2023
love it
Roger
Tuesday 28th of March 2023
Hello! How many 2 x 4s do I need to build this? Thanks :)
Jaquin LynN
Thursday 23rd of March 2023
How many two by fours did you actually buy to build this?
kopuga
Tuesday 14th of March 2023
This tutorial is excellent and I wouldn't take anything away from the concept. However, I'll attempt this project with one small change to simplify it a bit more. Instead of cutting two different lengths for the top, I'll just cut 9 pieces all the same length and alternate which end sits on a leg. So instead of a 40" long piece with both ends on a leg and then a 33.5" long piece between legs, each top board would sit on a short leg at one end and butt up against a long leg at the other end. The next layer would be reversed. The end result is only very slightly different in appearance.